Siemens has announced Digital Twin Composer, a new software solution that builds Industrial Metaverse environments at scale.
The system is designed to apply industrial AI, simulation and real-time physical data to make decisions virtually, at speed and at scale.
Digital Twin Composer also combines 2D and 3D digital twin data from Siemens’ digital twin with physical real-time information in a managed, secure real-time photorealistic visual scene, built using NVIDIA Omniverse libraries.
With Digital Twin Composer, companies can build and maintain this global environment in a secure, managed high-fidelity 3D experience, throughout the lifecycle of the product, process or facility.
PepsiCo and Siemens are digitally transforming U.S. manufacturing and warehouse facilities by converting them into high-fidelity 3D digital twins.
It’s hoped that this will that simulate plant operations and the end-to-end supply chain to establish a performance baseline.
Teams can then optimise and validate new configurations to boost capacity and throughput, giving PepsiCo a unified, real-time view of operations with flexibility to integrate AI-driven capabilities over time.
PepsiCo can now recreate every machine, conveyor, pallet route and operator path with physics-level accuracy, enabling AI agents to simulate, test and refine system changes – identifying up to 90% of potential issues before any physical modifications occur.
Executive vice president, PLM Products, Siemens Digital Industries Software, Joe Bohman, said: “The new Digital Twin Composer delivers on our vision for the industrial metaverse.
“It helps manufacturers to overcome the unprecedented challenges of mastering complexity, accelerating production, reducing costs and increasing profitability.
“Siemens and NVIDIA are partnering to help manufacturers bring the most complex products, processes and factories online faster, boost resiliency and sustainability, and continuously optimize performance.”
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